If you’re involved in manufacturing pre-moistened wipes for consumer or industrial use, it’s crucial to consider investing in an efficient wiping folding machine. Manual wiping folding can be tedious and time-consuming work, prone to errors. A machine like a 30 120 6 strip wipes folding system provides an automated solution for high-quality, high-volume production needs. But how much thought should go into choosing and utilizing such equipment?
Efficient Production Throughput
Manual folding severely limits how many wiping strips you can prepare in an hour. Even a modest team of four people would be hard-pressed to match the output of an automatic folder. Folding wet wipe machine like the 30 120 6 are engineered to non-stop fold strips into precise individual wipes at speeds exceeding 120 packs per minute. For a multi-million unit annual wipe output, that level of throughput directly impacts supply chain lead times, inventory levels and ultimately profits. Matching machine capability to your exact production needs requires planning wipe sizes, material types, staffing levels and more.
Consistent Packaging Quality
When humans hand-fold wipes, inconsistencies are inevitable between workers and across shifts. Automatic folders precisely fold each wipe identically through repeatable motions. High-speed cameras even inspect individual wipes to remove defects. Precise, flawless folding is essential for satisfying quality standards especially in sensitive industries like healthcare. It also improves pack presentation valued by brand-conscious consumers. Proper machine setup and maintenance ensures this repeatable quality doesn’t drift over time like human work potentially could.
Maximizing Available Space
A machine’s footprint must suit your facility layout for optimal workflow. Larger footprints of older machines aren’t as space-efficient as newer compact designs. Consider machine dimensions, infeed/outfeed requirements and how materials will be loaded vs packs removed. Leave adequate walkways and don’t block fire exits. Consult machine specs along with your plant’s CAD drawings. A site evaluation verifies clearance and ergonomics. With care, you can gain a productivity edge without costly remodeling.
Cost Effectiveness Over Time
Upfront machine costs seem high but factor in reduced labor, higher output value and longevity. automated folders can run 24/7 for decades with planned maintenance. Compare total operating expenses like materials and electricity over 5-10+ years versus ongoing temp worker pay. Automation pays for itself through increased sales from additional production. Faster depreciation schedules may also provide tax advantages. Careful long-term financial modeling alongside production priorities guides the best capital investment.
In summary, choosing wiping folding machinery isn’t just about specification sheets – it’s how the technology integrates and performs for your unique operational needs. With thorough upfront evaluation and optimization, models like 30 120 6 strip folders deliver immense benefits that boost the bottom line for many years to come through increased efficiency, quality and capacity. Don’t underestimate their impact on business success.