Alcohol wet wipes have become more and more popular over recent years as the emphasis on health and cleanliness has increased drastically.The alcohol wet wipe machine is one of the many advanced technologies that manufacturers are using to cater to demand. In this article, we will explore how alcohol wet wipes are produced, highlighting the role of wet wipe machines, including economy wet wipe machines and wet wipe packing machines.
The Production of Alcohol Wet Wipes
Here below, the following provides a detailed explanation of the process:
1. Material Preparing
Basic raw material preparation is the first stage of the manufacture of alcohol wet wipes. Manufacturers would normally choose the non-woven process, in which the fibers may be from natural wood or synthetic matter. The fabrics are strong enough to clean, and they are also very effective in keeping liquids well.
2. Introduction of the Machine
As the materials have been prepared, they are now introduced to the wet wipe machine. The machine is capable to be adjusted by users for the following issues: temperature, speed, and tissue length, etc. according to (the change of) the demands for marketing, in order to meet the enormous efficiency.
3. Sealing and Folding
Without further delay, the machine starts the sealing of the product. In this respect, the alcohol wet wipe machine seals the three remaining sides of the packaging film so that the wipes are safer and more secure while being inside. After it is done, during the next step, the machine starts folding the non-woven fabric many times so that it can make the wipes more convenient to be stored and used by the people.
4. Liquid Filling
If the machine folded the fabric, the unification of the fabric with the wipes packaging to fill the wipes with the organic alcohol solution takes. The right level of volume of the liquid contents is a significant step in keeping the cloths moist, but not too wet. A liquid content range of 0-10ml can be set by the machine, so that the amount of moisture in the wipes can be controlled very precisely.
5. Final Sealing
The automatically, after a successful filling operation, performs a second sealing process, where the top, bottom, and side parts of the package are sealed tightly.
6. Embossing and Cutting
In addition to the brand, the lot number and production date are also added to the packaging through the machine. Thus, the last step of the process is for the machine to get the wipes into their final shape making sure of the uniform size for all the products. The combination of the electric motors called servo motors and the air cylinders will not only allow this process to be completed, but also it will be done with high precision and reliability.
7. Packing and Output
The completed wipes are collected by a robotic arm and put on a conveyor belt for further processing or/and transportation. The machine is able to pick up the specific number of wipes, which it is really easy to get ready for sending.
Advantages of Using Alcohol Wet Wipe Machines:
High Efficiency: These machines which produce 60-120 bags per minute support the manufacturers to cope with the rising demand without any compromise with the quality.
Versatility: Through the adjustment of the settings, many wipe sizes and types of production are feasible, hence the meeting of the diverse customer requests is thus facilitated.
Cost-Effectiveness: The increase in the number of automating stages in production that lead to labor force reduction as well as the minimalization of the quantity of the discarded material.
Quality Control: The integration of machines with advanced functions that include protection against errors control systems and proper guidance helps guarantee the smoothness of the process making the rate of failure minimal.
Conclusion
The process of manufacturing alcohol wet wipes is not a simple one and it demands the application of high technology and applying the machinery in a sequential order. For producers to be able to meet the growing market demand for alcohol wet wipes and at the same time maintain economy and eco-friendliness, they can invest in economy wet wipe machines and other specialized equipment.
If you are aiming to boost your wet wipe production capacity, please contact us. We have over 16 years of experience in the production of well-made wet wipe machines and we come up with suitable solutions to your demands.
